Tuesday, August 6, 2013

Measure twice, cut once, sand for hours....



Well, it has been a while since I posted anything so I figured now was a good a time as any. We have had a new addition to the Coop, who we call Piglet. No, I’m not talking about Winnie the Pooh’s companion or a young “bacon in training”; I’m talking about my newest son. He is now three weeks old, and is growing like a weed, not to mention eating like a, well, piglet. I won’t go into too much detail about him here because I want to reserve that privilege for my Darlin Bride over at A Country Chick in the Hen House.
 
Thanks to the family medical leave laws, I had three weeks off work at my regular job to tend to the Piglet and his mother. I know that doesn’t sound difficult to most, but you don’t know my Bride. It’s not that she’s tough to get along with; she’s actually quite the opposite. She is an amazing woman, and one of the gentlest people I have ever met. She is the most selfless, kind, and giving woman in the world and I am very lucky to have her in my life. Getting along with her is never the problem. The biggest issue lies in getting her to actually sit down for a minute and relax! She is always moving, always doing something to better our house, to better our meals, or to make someone else comfortable. It makes me tired just writing about it!
I spent the first two weeks of my leave getting to know my new son and trying to help his mother out as much as she would let me, then I spent week three putting together a kennel, er, crib, for the Piglet. I had a pretty good idea of what I wanted in a crib before I started, and went to Lowe’s for the materials. Surprisingly enough, the materials cost only $86.00, making it cheaper than a store bought crib made of pressboard and laminate. Where I saved in cost though, I made up for in labor. It took me three and a half days to complete; not because it was that difficult, but because you apparently cannot trust the internet for accuracy! According to several websites, a crib mattress should measure between 27”-29” wide, and 55” long….WRONG! After the crib frame was cut, sanded, and assembled my bride suggested that we purchase a crib mattress to verify those measurements. Now if there is anything I have learned in life, it is this; when my bride makes a suggestion, I should listen. Not because she’d gripe at me, or give me a hard time about not “doing it her way”, but because she’s usually right. There, I said it. My wife is usually right and I’m ok with that. This knowledge keeps me out of more trouble than you could ever guess. After we bought the crib mattress and got it home I learned that the internet’s measurements were off by oh, about 3” in length, and 4” in width. I disassembled the whole doggone thing, re-cut it, and then reassembled it, thus adding one more days’ worth of labor to the whole shebang…
                                                        Assembled and apparently too large....
 

                                                                 Cut down, and fitting snug...
 Once the frame was reassembled, re-sanded, and pretty harshly cursed I began sanding the slats for the sides and the ends. I wanted to make sure there were no sharp edges anywhere for the Piglet (or us) to get hurt on. Besides, hospital bills are expensive and lead to lots of questions you don’t want to answer from people you don’t want to answer to. There were 35 - 1”x3” slats that needed to be sanded and rendered safe. Since I don’t have a belt sander yet, all of the sanding was done with a palm sander starting with 80 grit, and working it down to 220 grit. Luckily I didn’t have to do that part by myself…I had a 15 year old daughter who got herself in a bit of trouble and was beholden to me for a week’s worth of hard labor.
 
 
Once the slats were sanded, I began installing them. Federal safety guidelines require that crib slats be no more than 2 3/8” apart. I have decided in the past few years that our government might not have our best interests in mind, so I opted to make the slats closer together than the minimum requirement. Each slat on the crib is 2” apart, meaning the Piglet cannot poke any vital body part through them and injure himself, nor can the Monkey poke any large object through to help the Piglet escape. With two young boys running around, escape is only ONE of my worries. That and explosions….

 

 When all of the sanding and assembly was complete, I stained the crib with Cabot's Golden Oak Stain, which is almost and exact match to the furniture in our room (which is where the Piglet will live for his first couple of years).  Of course, the crib was too large to fit throught the doorways of our house, so I had to take it apart and move it in 5 seperate pieces, and then re-re-assemble it. I am now a certified pro at putting this thing together. Despite a couple of hiccups, the crib is now in it's permenant home, and has been approved by the Piglet and my Bride.
 
 
 
It has been a fantastic three weeks getting to meet my new son, spending quality time with him and my wonderful Bride, and being able to build him his first bed. I wish every father could experience the thrill of splinters, mis-measurement, and hand cramps from sanding endless 1x3's....  And I wouldn't trade this life for all the money in the world.
 
 
Until next time,